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Fluorine ball valve

    Fluorine ball valve

    The Fluorine Ball Valve is a high-performance valve designed for handling corrosive chemicals, aggressive fluids, and high-purity applications. Constructed with a stainless steel or carbon steel body and lined with PTFE, PFA, or FEP fluoropolymer, this valve ensures excellent chemical resistance, leak-proof sealing, and long-term durability. Ideal for use in chemical processing, pharmaceuticals, petrochemicals, and water treatment industries, the fluorine ball valve delivers smooth operation, reliable flow control, and minimal maintenance requirements. Its corrosion-resistant design and high-temperature tolerance make it a safe and efficient choice for industrial and laboratory applications.
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The company introduced fluorine ball is a sphere with a circular hole to open and close parts,ball valve with the stem around the center line of rotation in order to achieve the purpose of opening and closing the valve.Addition to the general by a ball valve some fluid resistance is small,open and close fast,simple structure,there are the following advantages:

1,With a high chemical stability.

2,The pressure valve can leak within closed piping systemeasier to sweep the ball through the line and pipeline maintenance;

3,Piece ball and stemheadstock casting  (forging)as a whole,from the fundamental guarantee for the safety of use;

4,Compact structure,in addition,a special molding process,so that good sealing surface densiy,so that the vave to achieve  zero  leakage;

5,Line replacement,repair quickly.



Main dimensions

PN

(MPa)

DN

(mm)

 

L

 

D

 

D1

 

D2

 

f

 

b

 

Z-φd

 

H

 

L

 

 

 

 

 

 

 

 

 

 

1.0

 

1.6

15

130

95

65

45

3

15

4-φ14

95

100

20

140

105

75

55

3

17

4-φ14

98

160

25

150

115

80

65

3

17

4-φ14

103

160

32

165

135

100

78

3

19

4-φ18

120

250

40

180

145

110

85

3

19

4-φ18

125

250

50

200

160

125

100

3

20

4-φ18

137

350

65

220

180

145

120

3

22

4-φ18

145

350

80

250

195

160

135

3

22

4-φ18

185

450

100

280

215

180

155

3

24

4-φ18①

220

450

125

320

245

210

185

3

26

8-φ18

230

600

150

360

280

240

210

3

28

8-φ23

283

800

200

400

335

295

265

4

30

8-φ23②

325

1200

250

450

390

350

320

-

30

12-φ23

-

-



Fluorine Ball valve – Complete Product Guide

Introduction

The Fluorine Ball Valve is a high-performance industrial valve designed for handling corrosive chemicals, aggressive fluids, and high-purity applications. With a stainless steel or carbon steel body lined with PTFE, PFA, or FEP fluoropolymer, this valve ensures exceptional chemical resistance, leak-proof sealing, and extended service life.

It is widely used in chemical processing, pharmaceutical manufacturing, petrochemical industries, and water treatment facilities, where precision, reliability, and corrosion resistance are critical. The fluorine lining prevents chemical erosion and ensures smooth operation even under extreme conditions.


1. Key Features and Benefits

Product Highlights

  • Fluoropolymer Lining: Provides superior chemical resistance against acids, alkalis, and solvents.

  • Durable Construction: Stainless steel or carbon steel body offers structural strength and longevity.

  • Leak-Proof Performance: Precision-engineered ball and seat ensure tight sealing.

  • High Temperature and Pressure Tolerance: Suitable for demanding industrial environments.

  • Versatile Applications: Compatible with liquids, gases, and aggressive chemicals.

  • Low Maintenance: Corrosion-resistant lining reduces wear and minimizes service requirements.

Performance Specifications

FeatureSpecification / Range
Body MaterialStainless Steel 304/316, Carbon Steel
Ball MaterialStainless Steel
Lining MaterialPTFE, PFA, FEP
Seal TypePTFE / Fluoropolymer
Pressure RatingPN10 – PN40 / ANSI Class 150 – 600
Temperature Range-20°C to 200°C (-4°F to 392°F)
End ConnectionFlanged, Threaded, Butt Weld
Operation TypeManual, Electric, Pneumatic
Suitable MediumCorrosive Chemicals, Aggressive Fluids

2. Quick Installation Guide

Proper installation ensures optimal valve performance and longevity:

  1. Pre-Installation Check: Confirm the valve is suitable for pipeline size, pressure rating, and chemical compatibility.

  2. Alignment: Ensure proper alignment of flanged or threaded connections to avoid stress.

  3. Torque Settings: Apply the manufacturer-recommended torque to flanges or bolts.

  4. Flow Direction: Install in accordance with the flow arrow indicated on the valve body.

  5. Actuator Integration: For electric or pneumatic actuated valves, follow wiring and air supply guidelines.

  6. Leak Test: Conduct pressure testing post-installation to ensure a leak-free seal.

Tip: Avoid excessive force when opening or closing the valve to prevent damage to the lining.


3. Upgrade and Customization Options

Fluorine ball valves can be upgraded or customized to meet specific operational requirements:

  • Actuation Options: Manual, electric, or pneumatic actuators for automated control.

  • Enhanced Lining Thickness: For high-abrasion or high-corrosion applications.

  • Fire-Safe Design: Optional fire-resistant seals for hazardous environments.

  • Multi-Port Configurations: Available in two-way or three-way designs for complex pipelines.

  • High-Temperature Version: For processes exceeding standard temperature ranges.

Upgrade Table

Upgrade OptionBenefit
Electric ActuationRemote control and automation
Pneumatic ActuationFast operation and integration with process control
Thicker Fluoropolymer LiningLonger lifespan in highly corrosive applications
Fire-Safe SealsIncreased safety in industrial processes
Multi-Port DesignFlexible flow control and process optimization

Fluorine ball valve

4. Accessories and Components

Fluorine ball valves come with various accessories and components to enhance usability:

  • Actuators: Electric or pneumatic for automated operation.

  • Positioners and Limit Switches: For accurate flow monitoring and control.

  • Mounting Kits: Simplifies actuator attachment.

  • Stem Extensions: Allows operation in insulated or hard-to-reach locations.

  • Insulation Jackets: Reduces heat loss and protects from environmental factors.

Accessories Table

AccessoryPurpose
Electric ActuatorAutomated valve control
Pneumatic ActuatorQuick and precise valve operation
Positioner / Limit SwitchFlow monitoring and automation feedback
Mounting KitSecure actuator attachment
Stem ExtensionAccessibility in confined spaces
Insulation JacketThermal protection and safety

5. Maintenance and Care Recommendations

Proper maintenance ensures long-lasting, leak-free performance of fluorine ball valves:

Routine Maintenance

  1. Visual Inspection: Check for cracks, damage, or signs of chemical wear.

  2. Seal and Seat Check: Inspect fluoropolymer lining and sealing components for wear.

  3. Cleaning: Flush pipelines regularly to prevent buildup of corrosive or abrasive particles.

  4. Operational Testing: Open and close valve periodically to maintain smooth movement.

  5. Lubrication: Apply recommended lubricants to stems and moving parts if required.

Maintenance Frequency

TaskNormal ServiceHigh-Corrosion Service
Visual InspectionWeeklyDaily
Functional TestingMonthlyWeekly
Seal & Lining InspectionEvery 6 monthsEvery 3 months
LubricationEvery 6 monthsEvery 3 months
Full OverhaulEvery 12–18 monthsEvery 6–12 months

Troubleshooting Guide

ProblemPossible CauseSolution
Leakage at valve bodyDamaged lining or sealReplace seal or lining
Hard to operateDebris inside or misalignmentFlush, clean, and realign
Ball not sealing properlyWorn or damaged ballReplace ball or seat
Excessive wear in liningAbrasive chemicals or high flow ratesUpgrade lining or reduce flow velocity

6. Applications

Fluorine ball valves are widely used in industries that require chemical resistance, reliability, and precision control:

  • Chemical Processing Plants: Handling acids, alkalis, and aggressive solvents.

  • Pharmaceutical Industry: High-purity liquid and gas flow control.

  • Petrochemical Refineries: Safe control of corrosive and high-temperature fluids.

  • Water Treatment Facilities: Handling chlorinated water and other chemicals.

  • Laboratory Systems: Accurate flow control for experimental and industrial processes.

Case Study Examples

IndustryApplication ScenarioBenefits
Chemical ManufacturingAcid and alkali pipeline controlCorrosion resistance, long service life
Pharmaceutical ProductionHigh-purity fluid handlingPrevents contamination, leak-proof design
Petrochemical ProcessingChemical transport and mixingHigh-temperature and pressure tolerance
Water Treatment FacilitiesChlorinated water distributionChemical resistance, low maintenance

7. Conclusion

The Fluorine Ball Valve offers high chemical resistance, reliable operation, and extended service life for demanding industrial applications. By following quick installation procedures, recommended upgrades, accessory integration, and maintenance practices, users can ensure optimal performance, leak-free operation, and safety.

Its versatile applications in chemical processing, pharmaceuticals, petrochemicals, and water treatment industries make it a cost-effective and dependable choice for precise fluid control under challenging conditions.

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