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Electrical gate valve

    Electrical gate valve

    The Electrical Gate Valve is an advanced industrial valve designed for automated on/off control in pipelines carrying liquids, gases, or steam. Equipped with an electric actuator, it enables remote operation, precise flow regulation, and efficient system integration. Constructed from high-quality carbon steel, stainless steel, or alloy materials, electrical gate valves offer durable performance, tight sealing, and minimal maintenance. Widely used in oil and gas, water treatment, petrochemical, and power generation industries, they enhance operational efficiency while ensuring reliable, safe, and energy-saving pipeline management.
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Main dimensions

PN

(MPa)

DN

(mm)

 

L

 

D

 

D1

 

D2

 

b

 

Z-φd

 

H

电动装置

Electrical

device

 

 

 

 

 

 

 

 

 

 

 

 

 

1.6

40

200

145

110

85

16

4-φ18

595

DZW15

50

250

160

115

100

16

4-φ18

653

DZW20

65

265

180

145

120

18

4-φ18

665

DZW20

80

280

195

160

135

20

8-φ18

725

DZW20

100

300

215

180

155

20

8-φ18

787

DZW20

125

325

245

210

185

22

8-φ18

934

DZW20

150

350

280

240

210

24

8-φ23

955

DZW30

200

400

335

295

265

26

12-φ23

1105

DZW30

250

450

405

355

320

30

12-φ25

1343

DZW45

300

500

460

410

375

30

12-φ25

1516

DZW60

350

550

520

470

435

34

16-φ25

1678

DZW60

400

600

580

525

485

36

16-φ30

1849

DZW90

450

650

640

585

545

40

20-φ30

1937

DZW90

500

700

705

650

608

44

20-φ34

2234

DZW120

600

800

840

770

718

48

20-φ41

2432

DZW180

700

900

910

840

788

50

24-φ41

2489

DZW250

800

1000

1020

950

898

52

24-φ41

2643

DZW350

900

1100

1120

1050

998

54

28-φ41

2935

DZW500

1000

1200

1255

1170

1100

56

28-φ48

3410

DZW500

1200

1300

1485

1390

1325

58

32-φ54

3850

DZW500

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

40

200

145

110

85

18

4-φ18

595

DZW10

50

250

160

125

100

20

4-φ18

653

DZW10

65

265

180

145

120

22

8-φ18

665

DZW10

80

280

195

160

135

22

8-φ18

725

DZW15

100

300

230

190

160

24

8-φ23

787

DZW20

125

325

270

220

188

28

8-φ25

902

DZW20

150

350

300

250

218

30

8-φ25

955

DZW20

200

400

360

310

278

34

12-φ25

1105

DZW30

250

425

425

370

332

36

12-φ30

1343

DZW30

300

450

485

430

390

40

12-φ30

1516

DZW60

350

550

550

490

448

44

16-φ34

1678

DZW90

400

600

610

550

505

48

16-φ34

1849

DZW120

450

650

660

600

555

50

20-φ34

1937

DZW120

500

700

730

660

610

52

20-φ41

2234

DZW180

600

800

840

770

718

56

20-φ41

2432

DZW250

700

900

955

875

815

60

24-φ48

2489

DZW500

800

1000

1070

990

930

64

24-φ48

2643

DZW500

900

1100

1180

1090

1025

66

28-φ54

2935

DZW800

1000

1200

1305

1210

1140

68

28-φ58

3410

DZW800

1200

1300

1525

1420

1350

72

32-φ58

4230

DZW1000


Electrical Gate Valve: Customer Feedback, Cleaning Methods, Applicable Ranges, and Component Overview

Introduction

The Electrical Gate Valve is an industrial-grade valve designed for automated on/off control in pipelines transporting liquids, gases, or steam. By integrating a high-performance electric actuator, it enables remote operation, precise flow control, and seamless integration with industrial control systems. Constructed from stainless steel, carbon steel, or alloy materials, these valves provide long-lasting performance, tight sealing, and minimal maintenance requirements.

Electrical gate valves are widely used across oil and gas, water treatment, petrochemical, power generation, and HVAC systems, providing both operational efficiency and enhanced safety. This article explores customer feedback, cleaning methods, applicable industrial ranges, and detailed component descriptions, offering a comprehensive resource for engineers, procurement specialists, and maintenance teams.


1. Customer Feedback

Customer feedback highlights the key advantages and reliability of electrical gate valves in various industrial settings:

  • Oil & Gas Industry: Operators report improved operational efficiency and reduced manual intervention, with automated actuation minimizing human error.

  • Water Treatment Facilities: Maintenance teams appreciate the valve’s tight sealing and corrosion resistance, which reduces leakage and downtime.

  • Power Generation Plants: Engineers note smooth remote operation and precise control in high-pressure pipelines, enhancing overall system performance.

  • Petrochemical Plants: Users praise the durable construction and compatibility with harsh chemicals, which ensures long-term reliability in aggressive environments.

Summary Table of Customer Feedback

IndustryKey BenefitFeedback Example
Oil & GasAutomation & EfficiencyReduced manual labor; improved process reliability
Water TreatmentCorrosion ResistanceLong-term leak-free operation in treated water pipelines
Power GenerationPrecise ControlSmooth operation under high-pressure conditions
PetrochemicalChemical CompatibilityReliable performance with aggressive chemicals

Customer feedback consistently emphasizes reliability, automation, and minimal maintenance, making electrical gate valves a preferred choice for industrial automation projects.


Electrical gate valve

2. Cleaning and Maintenance Methods

Proper cleaning and maintenance are essential for maximizing the lifespan and performance of electrical gate valves.

Cleaning Procedures

  1. External Cleaning:

    • Wipe the valve body and actuator with a soft cloth to remove dust, dirt, or residue.

    • Use a non-abrasive, corrosion-resistant cleaning solution for stubborn stains.

  2. Internal Cleaning:

    • Ensure the pipeline is depressurized before opening the valve.

    • Flush the valve body with a compatible solvent or clean water to remove internal deposits.

    • Avoid harsh chemicals that may damage the seat, seals, or actuator components.

  3. Actuator Maintenance:

    • Inspect electrical connections for corrosion or loose wiring.

    • Lubricate moving parts following the manufacturer’s recommendations.

    • Test actuator operation periodically to confirm full open/close functionality.

Routine Maintenance Checklist

TaskFrequencyNotes
Visual inspectionMonthlyCheck for external damage or leaks
LubricationEvery 6 monthsApply approved lubricant to stem and actuator joints
Electrical inspectionEvery 6–12 monthsVerify actuator wiring and motor function
Operational testQuarterlyCycle valve fully open and closed
Seat & packing checkAnnuallyInspect for wear or leaks; replace if needed

3. Applicable Ranges

Electrical gate valves are designed to operate across a wide range of pressures, temperatures, and industrial applications.

Operating Pressure & Temperature

ParameterRange
Pressure RatingPN10 – PN250 / Class 150 – Class 2500
Temperature Range-29°C to +550°C (-20°F to +1020°F) depending on material

Applicable Industries

  • Oil & Gas: For controlling crude oil, natural gas, and refined products.

  • Petrochemical: Suitable for handling corrosive chemicals and high-temperature fluids.

  • Water Treatment: Efficient in potable water, wastewater, and desalination pipelines.

  • Power Generation: Effective in steam, cooling water, and high-pressure circuits.

  • HVAC & Industrial Automation: Automated flow control in chilled water, heating, and process pipelines.

The valve’s electric actuator allows integration into SCADA systems or remote monitoring platforms, enhancing automation across large-scale industrial networks.


4. Component Overview

Understanding the valve’s components is crucial for maintenance, repair, and parts replacement.

Main Components

ComponentFunctionMaterial
Valve BodyProvides structural support; houses internal componentsStainless steel, carbon steel, alloy steel
Wedge/DiscControls fluid flow; ensures tight shut-offStainless steel or alloy steel
Valve SeatSealing surface for shut-offMetal or resilient material
StemConnects actuator to valve disc; transmits movementStainless steel
Electric ActuatorEnables automated valve operationAluminum or steel housing with electric motor
PackingProvides stem sealing to prevent leaksPTFE, graphite, or elastomer
BonnetProtects internal components; supports stemStainless steel or alloy
Handle / Manual OverrideAllows manual operation during power failureStainless steel or alloy

Optional Components

  • Position Indicator: Shows valve open/close status for monitoring.

  • Limit Switches: Integrates with control systems for automated feedback.

  • Locking Mechanism: Ensures safety in high-pressure or hazardous fluid applications.


5. Advantages of Electrical Gate Valves

  • Automation: Remote operation via electric actuator reduces manual labor and increases precision.

  • Tight Sealing: Metal-to-metal or resilient seats ensure minimal leakage.

  • Durability: High-quality materials resist corrosion, wear, and chemical damage.

  • Versatility: Suitable for a wide range of pressures, temperatures, and industrial applications.

  • Energy Efficiency: Smooth actuator operation minimizes power consumption.

  • Maintenance-Friendly: Modular design allows easy access to components for cleaning or replacement.


6. Conclusion

The Electrical Gate Valve is an efficient, reliable, and automated solution for modern industrial pipeline systems. Its durable construction, wide applicability, and automated control capabilities make it ideal for industries including oil & gas, water treatment, power generation, petrochemical, and HVAC.

By adhering to cleaning procedures, routine maintenance, and monitoring guidelines, operators can ensure long-term performance, minimal downtime, and safe, energy-efficient operation. Detailed knowledge of the component layout, operating ranges, and customer feedback further supports informed decisions for procurement, installation, and system integration.

The combination of automation, precision control, and environmental compatibility positions electrical gate valves as a key component in industrial automation and sustainable pipeline management.

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